STAUFF Line

For the Railway Industry

STAUFF provides OEM-original equipment manufacturers with custom-designed and ready-to-install connection to connection hydraulic lines and components and supplemental services.

STAUFF Line is a complete package of components, systems and value-added services for all types of line systems in rail vehicles. The programme is designed as a scalable offer, ranging from supplying individual components to producing complex assemblies and cooperation in engineering.

For many years, international manufacturers, suppliers and service providers in the railway industry have benefited from STAUFF providing all components as a full liner, though now, with STAUFF Line, we can also take responsibility for the entire line system if desired.

STAUFF Line Advantages

Sourcing all required components from a single manufacturer
Cost benefits for procurement by reducing the number of suppliers and by concentrating ordering processes and shipments of goods
Reducing procurement efforts and stock of individual components on the customer side
Increasing efficiency by reducing assembly times
Improving assembly safety by eliminating the risk of assembly faults
Shifting the entire responsibility from connection to connection to a single manufacturer
Increasing the efficiency and performance of machines and equipment
Globally available with a high, uniform level of product and service quality through STAUFF branches and network of authorised STAUFF Line System Partners.

Tube Manipulation

Seamless precision tube made from carbon steel (Zistaplex®, Zista® Seal, zinc-plated, phosphated, untreated), stainless steel and special materials
Large variety of tube diameters and wall thickness’s
Optimum tube preparation from cutting and deburring to cleaning; automated bending precision
Cleaning of processed tubes in order to achieve specific cleanliness levels and requirements
Capping and protecting the tube ends

Tube Processing

Assembly of cutting rings
Flaring and forming of tube ends
Welding, brazing and soldering
Pre-assembly of additional system components (clamps, flanges, ball valves, distributors etc.)
Combination of several individual tubes to complex units and modules
Capping and protecting the tube connectors and other connection pieces

Hose Assemblies

All hose types commonly used in hydraulic applications
Hose connectors with interlocking protection
Optimum hose preparation from cutting and skiving to cleaning
Testing according to standard or customer’s specification
Cleaning of processed hoses in order to achieve specific cleanliness levels and requirements
Capping and protecting the hose connectors

Consulting

Independent application consulting and engineering
Active support with the selection of suitable components in consideration of technical and economic criteria
Analysis and optimization of existing and design and development of new systems, units and modules

Procurement and Supply

Provision of individually coordinated procurement solutions (e.g. web shop and electronic data interchange, EDI)
Use of individually coordinated supply models (e.g. from warehousing of customised components to Kanban logistics and just-in-time delivery of components, systems, units and modules to the assembly lines of the customers or their suppliers by using specially designed load carriers)
Optimally selected supply schedules and volumes
Individual packaging units
Customer-specific marking and signing of parts, packaging and load carriers

Note: These services are not available at all STAUFF locations.

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