Efficient noise reduction and leak-free hydraulics with STAUFF products in refuse collection vehicles

How our components help to reduce noise and make refuse collection vehicles safer

STAUFF clamps on a refuse collection vehicle
Applications
10.12.2024
Estimated read time: 5 minute/s

Efficient noise reduction and leak-free hydraulics with STAUFF products in refuse collection vehicles

How our components help to reduce noise and make refuse collection vehicles safer

STAUFF clamps on a refuse collection vehicle
Applications
10.12.2024
Estimated read time: 5 minute/s

STAUFF in the Field of Refuse Collection Vehicles

Refuse collection vehicles are indispensable in urban areas but also a major source of stress for residents and the environment. Noise pollution, CO₂ emissions, and potential leaks are among the biggest challenges. The hydraulics specialist STAUFF offers innovative solutions such as NRC Clamps, the STAUFF Form EVO pipe forming system, and Multi-Line Clamps, providing significant advantages. 

Coverage of STAUFF Products in Refuse Collection Vehicles

Two major German magazines have published articles on this topic in 2024. You can read the articles here:

Publication in "O+P Fluidtechnik"          Publication in "Der Konstrukteur"

Challenges in Waste Disposal

Up to 18,000 refuse collection vehicles operate daily in Germany. They often work in narrow streets and residential areas, where they must function not only efficiently and safely but also with minimal emissions and noise. Modern vehicles must also accommodate more lines in limited space—up to 40 metres of hydraulic pipes, 60 metres of hoses, and 100 metres of electric cables. 

The demands on hydraulic systems are enormous: the systems must be easy to install yet robust and leak-free to minimise downtime and environmental damage. 

STAUFF products for noise and vibration reduction

STAUFF has developed solutions specifically for these challenges in the programme. Particularly noteworthy are the NRC clamps, which enable a significant reduction in noise and vibrations.

The NRC clamps consist of a two-part elastomer insert that absorbs vibrations and minimises the transmission of vibrations to the vehicle structure. These clamps are an important step forward, especially for electrically or hybrid-powered vehicles, where every decibel counts. Installation is straightforward as they are compatible with standard fastening materials.

Safe and space-saving hydraulic systems

The safety of the hydraulic systems is guaranteed by the tube forming system STAUFF Form EVO. This technology forms the tube ends to create a highly resilient connection that can withstand strong vibrations and pressure surges. The innovative seal minimises leakage and significantly increases the service life of the systems.

Another highlight is the MLC multi-line clamps, which can simultaneously secure up to six lines of different diameters. They save space, reduce the need for accessories and make installation easier. This is particularly valuable as a range of hydraulic and electrical lines often run in parallel in refuse collection vehicles.

Success stories in refuse collection vehicles

STAUFF works closely with leading manufacturers of refuse collection vehicles. One example of successful application is the use of NRC clamps in urban areas, which significantly reduce noise levels and thus improve the quality of life for residents.
The STAUFF Form EVO tube forming system has proven itself in applications that are subject to extreme loads, such as when lifting and lowering waste containers or emptying the vehicles. It reliably prevents leaks that could lead to environmental damage and vehicle breakdowns.
The MLC clamps are particularly advantageous when converting to electrically powered fleets, as they save space and simplify installation – an important aspect when integrating new technologies into existing vehicle concepts.

Would you like more information?

STAUFF products set new standards for the efficiency and sustainability of refuse collection vehicles. The innovative combination of noise reduction, leak protection and space-saving solutions makes a decisive contribution to making modern waste disposal more environmentally and resident-friendly. If you would like advice on this or any other application, please get in touch and together we can find the ideal solution for your company.

FAQs

What do NRC clamps do in refuse collection vehicles?

How does the STAUFF Form EVO tube forming system work?

What are the advantages of MLC clamps?

Are these solutions also suitable for other applications?

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